64-port microfluidic valve | Custom Microfluidic Component by AMF

Enhance precision with AMF’s custom 64-port microfluidic valve

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In the pursuit of advancing microfluidic technology, a leading research institution faced a significant challenge in optimizing fluid handling for complex experiments. As previously presented in our news article, their requirements were stringent: precise control over multiple fluid streams with minimal cross-contamination, within a compact design. The solution would need to not only meet these technical demands but also integrate seamlessly into their existing systems. Advanced Microfluidics (AMF) was approached to engineer a custom solution that could address these critical needs, ultimately leading to the development of the innovative 64-port microfluidic valve.

The challenge

The client, a renowned research institution, faced the challenge of managing the simultaneous handling of multiple fluid streams in a highly controlled microfluidic environment. Traditional systems fell short, often struggling with issues like cross-contamination, dead volumes, and insufficient flexibility to adapt to various experimental setups. The client required a solution that could handle complex, high-throughput experiments with precise control, minimal carryover, and the ability to independently recirculate fluids across multiple channels, all within a compact and customizable format.

Our solution

To address the client’s complex requirements, Advanced Microfluidics (AMF) designed a custom 64-port microfluidic valve capable of managing eight independent channels with unidirectional recirculation. The design focused on minimizing dead volumes and carryover, ensuring precise fluid control across all channels.

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The valve’s compact architecture was tailored to integrate seamlessly with the client’s existing microfluidic systems, providing a high level of customization. Key technical features included the use of advanced materials to ensure chemical compatibility and durability, as well as micro-machined components for precise fluid routing. The valve also incorporated an optimized actuation mechanism, which allowed for reliable switching between channels with minimal cross-contamination, thus meeting the stringent requirements of the client’s high-throughput experiments.

The valve is seamlessly integrated with AMF’s Rotary Valve Module (RVM), further enhancing its functionality and precision.

This solution not only met the client’s immediate needs but also offered scalability and adaptability for future research projects, ensuring long-term value and efficiency in their experimental workflows.

Benefits

The custom 64-port microfluidic valve developed by AMF offers significant advantages over traditional microfluidic systems. Unlike standard components, which often suffer from issues like cross-contamination, excessive dead volumes, and limited scalability, our solution provides:

  • Enhanced precision: Each channel operates independently, allowing precise control over fluid movement with minimal carryover.
  • Compact and customizable design: The valve’s small footprint integrates easily into existing setups, with customization options tailored to specific experimental needs.
  • Increased efficiency: The unidirectional recirculation capability reduces fluid wastage and enhances throughput, making it ideal for high-complexity experiments.
  • Footprint: The design offers a significant reduction in system footprint compared to traditional setups. Typically, achieving the same functionality would require eight separate components, each with 2×4 port switch valves. Our solution consolidates these into a single, compact valve, drastically reducing the space required. This streamlined design not only saves valuable space but also simplifies the experimental setup, reducing the potential for error and maintenance while maintaining precise control and flexibility across all channels.

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Compared to existing systems, our valve offers a superior balance of flexibility, precision, and integration, addressing the limitations of conventional microfluidic components while providing a scalable solution for future research needs.

Results

The implementation of AMF’s custom 64-port microfluidic valve significantly enhanced the client’s experimental efficiency and accuracy. By consolidating eight independent channels into a single compact unit, the client experienced more than 80% reduction in system footprint, freeing up valuable space. The precise control over fluid handling minimized cross-contamination and dead volumes, resulting in more reliable data and improved reproducibility of experiments. Additionally, the valve’s customizable design allowed for seamless integration into the client’s existing infrastructure, leading to faster setup times and increased throughput.

Applications

The versatility and advanced capabilities of AMF’s custom 64-port microfluidic valve make it suitable for a wide range of applications across various scientific and industrial fields. Key applications include:

  • Biotechnology and Life Sciences:

High-throughput screening: Facilitates simultaneous processing of multiple samples for drug discovery and genetic analysis, increasing efficiency and reducing sample consumption.

Cell culture and analysis: Enables precise delivery and exchange of media and reagents across numerous microenvironments, supporting complex cell-based assays and tissue engineering.

Enzyme kinetics studies: Allows for accurate control and mixing of substrates and enzymes across multiple reaction pathways, enhancing the reliability of kinetic measurements.

  • Pharmaceutical Development:

Drug formulation and testing: Supports controlled experimentation with various drug concentrations and combinations, aiding in the optimization of pharmaceutical formulations.

ADME studies (Absorption, Distribution, Metabolism, and Excretion): Provides efficient handling of multiple parallel assays to assess drug behavior and toxicity profiles.

  • Chemical Analysis and Synthesis:

Analytical chemistry: Enables multiplexed analyses such as chromatography and electrophoresis, improving throughput and data quality in chemical detection and quantification.

Microreactor systems: Facilitates complex chemical syntheses by precisely controlling reagent mixing and reaction conditions across numerous channels, suitable for material science and nanotechnology applications.

  • Environmental Monitoring:

Water and air quality testing: Allows for simultaneous monitoring of multiple environmental samples, enhancing detection of contaminants and pollutants with high sensitivity.

Biosensing applications: Supports integration with various sensor technologies for real-time detection of biological and chemical agents in environmental samples.

  • Medical Diagnostics:

Point-of-care testing: Integrates into portable diagnostic devices for rapid and accurate testing of multiple biomarkers from minimal sample volumes.

Immunoassays and molecular diagnostics: Streamlines complex assay protocols, enabling efficient detection of diseases and pathogens through precise fluid manipulation.

  • Food and Agriculture:

Quality control testing: Assists in the rapid and simultaneous analysis of multiple food samples for contamination, nutritional content, and quality assessment.

Agricultural research: Supports controlled experiments involving plant nutrients and pesticides, aiding in the development of optimized agricultural practices.

  • Automation and Instrumentation:

Robotic liquid handling systems: Enhances automation capabilities by providing reliable and precise fluid control in laboratory and industrial automation setups.

Instrument prototyping and development: Serves as a critical component in developing new analytical instruments requiring complex fluidic manipulation.

The customizable nature of the 64-port microfluidic valve ensures that it can be tailored to meet specific requirements across these diverse applications, providing researchers and industry professionals with a powerful tool for advancing their work and achieving more accurate and efficient results.

Maximizing precision and efficiency with AMF’s custom microfluidic solutions

The custom 64-port microfluidic valve developed by AMF has proven to be an invaluable tool for our client, offering significant improvements in precision, efficiency, and space optimization. By integrating this advanced valve into their systems, the client achieved a reduction in footprint, minimized cross-contamination, and enhanced experimental reproducibility, setting a new standard for microfluidic applications.

Contact our experts by filling out the form below. We will provide detailed information on how AMF’s advanced microfluidic technology can be tailored to your specific needs, helping you stay ahead in the rapidly evolving field of microfluidics.

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